Oil-Injected Vacuum Pump

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DKV-G series VSD oil-Injected screw vacuum pump

Model:DKV-G series VSD oil Injected screw vacuum pump

Brand:DREAM

Pumping speed:  290~5400m³/h or 80.56~1500L/s

Extreme Pressure:1~0.6mbar or 100~60pa

Motor power:4.5~90KW or 6.12~122.37hp



Product Features

Products Description

Introducing our state-of-the-art VSD Oil-Injected Screw Vacuum Pump, engineered for precision and efficiency in a wide range of industrial applications. This versatile pump leverages Variable Speed Drive (VSD) technology to dynamically adjust its performance to match your exact process requirements, optimizing energy consumption by up to 40%.

With a robust design, our VSD vacuum pump ensures reliable operation at pressures as low as 1 mbar(a), delivering consistent vacuum levels for sensitive processes. The oil injection system ensures effective sealing and cooling of the screw elements, prolonging equipment life and minimizing maintenance intervals.


Why DKV-G series VSD oil Injected screw vacuum pump?


  • Energy Efficiency: VSD technology for significant energy savings.

  • Precision Control: Dynamically adjusts to match varying process demands.

  • Low Noise & Vibration: Smooth operation for quieter work environments.

  • Wide Capacity Range: Suits diverse applications from 5 to 150 m³/h.

  • Durable Construction: Heavy-duty materials withstand harsh conditions.

  • Easy Maintenance: Oil-injected system simplifies lubrication and sealing.

  • Experience the future of vacuum technology with our VSD Oil-Injected Screw Vacuum Pump. Ideal for sectors including food processing, pharmaceutical, chemical, and semiconductor manufacturing, where precision and reliability are paramount. Contact us today to learn more about how our pumps can enhance your production processes.


Applications


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CNC industry Adsorption, clamping vacuum 

application

Printing industry Vacuum application for clamping and lifting

Electronics industry HV, PV vacuum

 applications

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DKV-G series VSD oil-Injected screw vacuum pump

Food industry Food vacuum packaging, canning, 

freeze drying

Vacuum forming industry  Vacuum forming and blister forming of various plastic products

Lithium battery manufacturing industry,

 etc.




Vacuum Bump Motor

Vacuum Bump Motor

  • Famous brand high-efficiency permanent magnet frequency conversion motor, motor efficiency of more than 96%, power saving and reliability is the best choose.

  •  With VV-C frequency conversion control system, it can accurately adjust the speed and start/stop, and meet the power demand at any time.

  •  Large margin design ensures lower temperature rise, short-time overload capability and longer motor life.

  • IP54 protection class and low noise design, the machine is quieter.




Specialized high-efficiency converter

Specialized high-efficiency converter

High-performance current vector inverter, specialized for screw vacuum pumps, with high accuracy of speed stabilization and wide range of speed regulation;

It can realize low-speed and high-torque output, with small torque pulsation, good dynamic characteristics, strong overload and overheating ability

  •  Built-in DC reactor (for units above 30kW)

  •  Large margin derating design

  •  Wide voltage input range




DKV-G Air inlet control system

DKV-G Air inlet control system

  • The air inlet valve is specially designed for the vacuum system and can be selected according to the vacuum level;

  • The vacuum inlet control system, including the inlet valve and other components, together with the permanent magnet frequency conversion control system, precisely regulates the vacuum demand, ensures that the energy consumption of the whole machine is reduced to a minimum, and avoids vacuum overload.

Cooling System

Cooling System

  • Oversized heat exchanger design, capable of handling an intake gas temperature of up to 46°C and operating in high-temperature, high-humidity environments of up to 46°C.

  • Variable-speed controlled fans, in conjunction with temperature control valves, ensure that the machine operates within the optimal temperature range.

  • Stylish machine housing with a rational flow channel design that filters the cooling air, guaranteeing consistent cooling performance over extended periods of use.

  • Low-speed axial flow fans provide high airflow with low power consumption and minimal noise generation.


Oil Return System

Oil Return System

  • Designed specifically for vacuum systems, it boasts powerful separation capabilities, maximizing the recovery of oil agents.

  • Incorporates an innovative built-in swirler vane cyclone separation design for more thorough separation.

  • Features an innovative foldable oil separator core design that maintains the oil content in exhaust gases below 3mg/m³ even under maximum load, minimizing the loss of lubricant.

  • Offers a selection of lubricants tailored to the specific characteristics of the suction gas, ensuring optimal lubrication, reducing system temperature, and guaranteeing the best separation efficiency of the system.


Oil-Lubricated Screw Vacuum Pump Mainframe

Oil-Lubricated Screw Vacuum Pump Mainframe

  • The screw profile is specifically designed for vacuum applications, featuring an optimal length-to-diameter ratio for high efficiency and stability.

  • Renowned for zero-failure operation and low maintenance costs.

  • Large rotors, low rotational speed, low noise, and long service life.

  • Equipped with SKF heavy-duty rolling bearings for robustness and reliability.

  • Offers significantly superior performance and reliability compared to oil-sealed rotary vane vacuum pumps and liquid (water) ring vacuum pumps.

  • Patented screw profile and SKF heavy-duty rolling bearings.

  • Low rotational speed for high reliability.

  • Optimal length-to-diameter ratio ensures high efficiency.


Intelligent Control System

Intelligent Control System

  • The DKV variable frequency control system is specifically designed for vacuum applications, providing precise speed regulation and ultimate energy savings.

  • It prevents accidental overload shutdowns caused by vacuum levels exceeding the design range.

  • Maintains stable vacuum pressure within the pipeline network, enhancing product quality and production efficiency for users.

  • Equipped with comprehensive safety self-diagnosis features, offering users multiple fault protection mechanisms.

  • DKV is more than just an intelligent monitoring program; it also incorporates IoT capabilities, allowing you to access real-time machine operational status from anywhere, anytime via smartphones or other devices (optional).


Parameter

Model NO.Pumping SpeedExtreme PressureMotor powerAmbient Temperature  Air Input Pipe Diameter  Air Outlet Pipe DiameterDimensions(mm)Weight
m³/hmbarkWL×W×HKg
DKV-4.5G290 0.6 4.5 0-46 DN80 DN501100*750*1120550
DKV-5.5G390 0.6 5.5 0-46 DN80 DN501100*750*1120550 
DKV-7.5G580 0.6 7.5 0-46 DN80 DN651200*1000*1260600 
DKV-11G760 0.6 11 0-46 DN100 DN651500*1080*1365700 
DKV-15G930 0.6 15 0-46 DN100 DN651500*1080*13651100 
DKV-22G  1360 0.6 22 0-46 DN150 DN1001650*1130*15001500 
DKV-30G  1800 0.6 30 0-46 DN150 DN1002000*1500*18101800 
DKV-37G  2200 0.6 37 0-46 DN150 DN1002000*1500*18102000 
DKV-45G  2800 0.6 45 0-46 DN150 DN1002000*1500*18102300 
DKV-55G  3800 0.6 55 0-46 DN200 DN1502700*1700*18602700 
DKV-75G  4700 0.6 75 0-46 DN200 DN1502700*1700*18603500 
DKV-90G  5400 0.6 90 0-46 DN300 DN2003000*1800*18603800 


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For more than a decade, Dream (Shanghai) Compressor Co., Ltd has been striving to become one of the leading manufacturers of compressed air solutions in China.

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