Air Compressor Maintenance Guide in Summer: To Ensure Your Machine Stable in Operation
Air compressors are essential equipment in industrial production, while the high temperatures and humid air in summer make it demands for more careful checking and maintenance. Here we will share you some practical tips to ensure your machine in stable operation and long lifespan.
First, the negative impacts caused by high temperatures should be well noted.
1.In high-temperature environments, the density of the air decreases, reducing the amount of air sucked in by the air compressor and lowering the output pressure, which affects production efficiency.
2.High temperature can cause equipment components to expand, increase friction, raise power consumption, and shorten equipment lifespan.
3.Moist air sticking to the surface of equipment can cause rust and corrosion phenomena, which accelerates equipment aging.
II. Air Compressor Summer Maintenance Tips
1.Regular inspection: Check the air filter weekly to ensure it is clean and undamaged, and inspect the equipment's lubrication condition monthly to ensure that all bearing, piston, and cylinder components are well lubricated.
2.Cleaning the radiator: High temperatures in summer can cause dust to accumulate on the surface of the radiator, which can affect its cooling efficiency. Regularly cleaning the radiator ensures that the device operates normally.
3.Maintain electric system: Check for damaged cables and wires to prevent short circuits and electric leakage, and inspect the electrical components inside the control box to ensure their normal function.
4.Prevent Rust: Keep equipment surfaces dry, apply regular anti-rust oil to prevent equipment from rusting.
5. Proper use: Use the machine strictly in accordance with equipment operating procedures to avoid improper operations such as over pressure and overloading.
III. Common Air Compressor Problems and Their Solutions in Summer
1.Air filter blockage: Air filter blockage will result in a decrease in intake volume and a drop in output pressure. In this case, it is necessary to replace the air filter.
2.Checking lubricating oil Volume:Excess or insufficient lubricating oil can affect the normal operation of the equipment. When lubricating oil is found to be excessive, adjust the oil level; if it is found to be low, promptly add more oil.
3.Cooling system malfunction: Cooling system malfunction can cause equipment to run at high temperature, affecting its performance and lifespan. In this case,,it is necessary to check the radiator, fan, and bump, etc., to ensure normal operation of the cooling system.
3.An abnormal sound: If there is an abnormal sound during equipment operation, which may be caused by loose or damaged parts. At this time, it is necessary to stop the equipment for inspection and repair.
4.Electric system malfunction: Electric system malfunctions can cause equipment to fail to start or operate in an unstable manner. At this time, professional personnel are needed to inspect and repair the electrical system.
IV. Summary
Summer maintenance of air compressors is crucial for ensuring stable operation and extending the lifespan of the equipment. In practical operations, a reasonable maintenance plan should be developed based on the equipment usage and environment to ensure that the equipment remains in good working condition. At the same time, strengthening daily inspections and troubleshooting of the equipment can effectively reduce failure rates, improve equipment utilization, and provide a strong guarantee for stable production in enterprises.
For more than a decade, Dream (Shanghai) Compressor Co., Ltd has been striving to become one of the leading manufacturers of compressed air solutions in China.
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